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Ball screws are used in aircraft and missiles to move control surfaces, especially for electric fly by wire, and in automobile power steering to translate rotary motion from an electric motor to axial motion of the steering rack. They are also used in machine tools, robots, and precision assembly equipment.
Ball screws excel in applications where efficiency, precision and high-speed, smooth motion are preferred. Lead screws can be a suitable solution for simple applications where smooth or quiet motion is of more value than rigidity, precision, accuracy, and speed
That's easy – there are more parts. A lead screw is merely a threaded shaft and simple nut. The precision of such a device is based on the grind accuracy for the shaft and the resultant play when the nut is installed. The ball screw material is better and have special treatment.
Ball screws are a type of mechanical linear actuator. The ball screw consists of a screw and nut with matching grooves and ball bearings that move between them. The unique element of ball screws is the ball bearings, which increase the power efficiency by minimizing the friction during the movement of the ball and nut.